Our Achievements

Life Sciences

PROCESS


CLIENT
World healthcare leader focused on patient needs.


CHALLENGES
Development of manufacturing process continuous improvement solutions. 


TECHNICAL ENVIRONMENT
  • Process
  • Miscellaneous fluids and networks
  • Construction

PROJECT DESCRIPTION
The Abylsen consulting teams defined and then set up a new production line for pharmaceutical capsules. To do this, they had to modify, enlarge or change the layout of the site, of certain stores/workshops and manage all the construction site phases up to the launch of production. 

MEDICAL DEVICES


CLIENT
World leader in the design, development and manufacturing of drug delivery solutions for the pharmaceutical and biotechnology industries.


CHALLENGES
Development of the mechanical part of an inhaler.


TECHNICAL ENVIRONMENT
  • Plastics engineering
  • Pharmaceuticals
  • SolidWorks

PROJECT DESCRIPTION
  • Functional Analysis, Failure Mode, Effects and Criticality Analysis (FMECA)
  • Proposal of solutions
  • Innovation

 
  • Dimension chains
  • Test protocol creation and validation
  • Search for root causes
  • Mechanical simulation / RDM

AUTOMATION


CLIENT
International healthcare sector laboratory (vaccines).


CHALLENGES
Development and implementation of an automated cell culture production line, for a fixed price.


TECHNICAL ENVIRONMENT
  • Programmable logic controllers
  • GMP Standards

PROJECT DESCRIPTION
The Abylsen teams had the opportunity to manage this project from its very beginning :

  • Basic and detailed design
  • Specification and tender design
  • Choice of suppliers
  • Supplier monitoring during development, followed by factory acceptance testing
  • Progress of the various on-site validation phases: SAT & IQOQ
  • Final acceptance and project transfer to the end-customer’s teams.